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How Corrugated Packaging Boxes Save Costs

by:Jialan Package     2022-02-27

How can corrugated boxes save costs? How corrugated packaging companies explore external potential and control production costs will directly affect the profit and loss of the company. As the concept of precise production management becomes more and more popular and the cost pressure is increasing day by day, some corrugated packaging factories pay more and more attention to the impact of the corrugated roller's corrugated parameters on the production cost.



The paper consumption and paste consumption of corrugated rollers directly affect the production cost of the enterprise. For corrugated packaging enterprises, the cost of paper and glue accounts for 80% of the total cost, while paper consumption The rate and the amount of paste eaten are determined by the corrugated roller's corrugated parameters.


The requirements of the national standard for the height and number of corrugated rollers are as follows:


The cost comparison after choosing different corrugated parameters


For example, the tooth height of the B corrugated corrugated roller used by a company is 2.8mm, the number of teeth is 46.57/300mm, and the compression rate is 1.39. If the height of the B corrugated roller is reduced by 0.3mm, it is changed to 2.5mm, and the number of teeth is reduced 2, changed to 44.57 / 300 sister, this can save a lot of costs.


The cost of reducing the number of flutes and saving The number of flutes refers to the number of flutes per 300 mm on the national scale.


The denser the flutes, the higher the paper consumption and vice versa. Of course, the denser the corrugation number, the flatter the cardboard, and the stronger the compression resistance. The following table reflects the impact of the change in the number of flutes on the paper consumption under certain circumstances.


Through Table 1, it can be seen that the shrinkage rate will increase by 3% for each increase in the number of flutes (that is, 3 meters of corrugated paper is used for every 100 meters of cardboard produced), if the difference is 2 teeth, it is 6 %. That is to say, under the same environment, if the B flute is reduced by 2 teeth every 300 mm, the paper consumption of the three-layer carton corrugated paper will be reduced by 6%. If the corrugated paper is calculated at 130 grams, the price is 3,050 yuan/ton, and the annual output of the enterprise is 10 million square meters, which can save 78,000 kilograms of corrugated paper per year, which is 237,900 yuan per year.


Corrugated carton packaging factory_The trick to save paper cost, 2 reduce the cost of flute height and cost saving The flute height of corrugated rollers has a huge impact on paper consumption. Under the changing environment, the impact of the change of lenght height on the shrinkage rate of A and B. From Table 2 and Table 3, it can be seen that for every 0.1 decrease in the flute height, the shrinkage rate should be reduced by 2.5% (that is, 2.5 meters of corrugated paper is used for every 100 meters of cardboard produced). If the flute height decreases by 0.3, the shrinkage rate will be reduced by 7.5 % (that is, 7.5 meters of corrugated paper is used for every 100 meters of cardboard produced), if the corrugated paper is calculated at 130 grams, the price is 3050 yuan / ton, and the annual output of the enterprise is 10 million square meters, it can save 97,500 kilograms of corrugated paper / year, totaling RMB 297,375 yuan / year.


Yiwu Jialan Package Co, LTD.www. is a joint-stock enterprise mainly engaged in color printing and post-processing, mainly engaged in the design and printing of product packaging boxes, gift packaging boxes, card books, etc. .


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